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Where Can Buy Hot Air Dryer For Screen Printing Machine Tunnel Dryer?
If you are looking for a reliable, efficient and high-quality hot air furnace for your screen printing machine, then you have come to the right place. You can find various types of dryers at different price points, ranging from a low-end, a middle-range to a high-end. In addition, you will also find dryers that cure different kinds of inks, including DTG printed garments, high-gloss lacquers and even high-capacity models.
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Gas dryer vs electric dryer
Compared to an electric dryer, a gas screen printing dryer is an effective heat source. However, it is important to keep in mind that gas screen print dryers need regular maintenance and safety checks.
For instance, you should clean the lint trap and the spout at least once a month. It's also a good idea to have the vent checked on a regular basis. Gas systems require extra fumes exhaust disposal.
A good gas dryer can save you as much as 30% in energy costs over time. The cost of natural gas in most parts of North America is lower than electricity. You should check with your local utility company before you buy.
Another benefit of a gas screen print dryer is that it's less expensive than an electric model. Depending on the model, you can save as much as half the cost of operating it.
When deciding between an electric dryer and a gas dryer, the choice will be largely determined by your business's specific needs. But, if you can afford it, the gas model might be the better choice.
One of the benefits of an electric dryer is that it's more compact. This is especially true for the smaller models. Also, if you choose an electric model with three phase power, you'll only pay half as much as a single phase dryer.
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High-output dryers cure DTG-printed garments
DTG-specific infrared conveyor dryers provide faster drying of pretreated garments with hydrogen burner than conventional flash cure units. They also preserve the quality of the printed image by flattening raised fibers before printing.
For example, the Little Red X3D infrared dryer can cure up to 360 plastisol-printed garments per hour, or up to 50 CMYK-printed garments per hour. It's available in a variety of widths, ranging from 30 inches to 54 inches.
Alternatively, the Lo-E Dryer from Vastex Intl. uses 20% less energy than comparable units. This makes it ideal for smaller shops and those with limited amperage. A digital belt speed voltmeter monitors the drying process, and a filtered air intake provides clean curing air.
Also, many of these units offer modularity, which allows you to add heating chambers to increase capacity. You can also extend the belt to optimize cooling and unloading of garments.
These models feature a high-powered pre-heating zone that surges ink temperatures past 300degF to maximize conveyor belt speeds. This results in a maximum dwell time at the optimum cure temperatures.
The X1D dryer can cure 81 water-based garments per hour. It features a boost zone, which eliminates the "halo" around the print that can occur with a heat press.
Larger dryers cure all types of inks
If you're looking to increase your output and get consistent cures for your screen printing machine, then you may want to invest in a larger dryer. High-output dryers can cure 360 to 1080 garments per hour, depending on the model. They are ideal for large screen printing shops and DTG shops that need to produce a lot of high-quality products.
When shopping for a larger dryer, you'll also need to consider the type of ink you're curing. Some types of inks require more time to cure than others. For example, white inks will need longer to dry. Water-based inks need moisture removed before they can properly cure.
You'll want to select a dryer that has two separate heat zones. This will help to ensure that each print is fully cured. It's also important to make sure that you're adjusting the heaters' settings correctly.
Temperatures can vary by as much as 20 degrees, and minor changes in belt speed can affect the temperature. Luckily, most curing tools have laser temperature sensors. These allow you to measure the exact temperatures of the ink film, as well as the heating element.
A good drying system should include a pre-heating zone that boosts ink temperatures past 300degF. This increases dwell time at optimal curing temperatures. The pre-heating zone can also allow for faster conveyor belt speeds.
Analogue controls are more reliable
When it comes to screen printing equipment, the decision tree is akin to a game of musical chairs. While some may be more than willing to splurge on the latest and greatest, most screen printers prefer to stick with the tried and true. A hot air dryer or tunnel dryer is an ideal way to save money while still producing quality results. The most important consideration is which model is best for your particular application. Fortunately, manufacturers of screen printing machines such as tower drying system like Vastex provide an impressive array of options for customers of all shapes and sizes. Some dryers are built to handle the lion's share of the production volume, while others cater to the needs of the most discerning. Whatever your screenprinting abode, keep in mind that a properly chosen machine will serve you well for many years to come.
It's also no surprise that some of these machines feature a top-notch warranty and service department, so you can tinker away in peace. If you're lucky enough to find a machine that's been around since the dawn of the comming age, you'll enjoy a host of perks and benefits like a free ink pad or three, and access to the latest and greatest equpment and industry news.
High-capacity dryers with 30 or 54 in. (76 or 137 cm) belts
Infrared dryers are high capacity conveyor dryers that can cure various types of printed textiles. They are designed for increased production and faster conveyor belt speeds. These infrared dryers are ideal for direct to garment printing and can cure a wide variety of inks.
The LittleRed X3 model offers a high production capacity. It is designed to handle the output of automatic screen printing presses. This model is available in 30, 54 and 78 inch belt widths. It also has a powered exhaust system that removes air contaminants.
These infrared dryers feature closely spaced coils to provide high density infrared heat. This helps to maximize the amount of time that the dryer can cure each garment. Also, the pre-heating zone provides maximum speed while ensuring optimum curing temperatures.
With the EconoRed III series, you can cure up to 450 garments per hour. There is a choice of single or double heating chambers. You can also customize the unit to fit your needs. Each of the models is equipped with a heavy duty drop down wheel set. A Digital PID Temperature controller allows for the best control and monitoring of temperature.
With the EconoRed II series, you can cure plastisol shirts at a rate of 1,200 per hour. You can increase production to even greater levels with the addition of a second chamber. This allows you to cure all over prints in a shorter period of time.
Low-cost alternatives
The screen printing industry uses a variety of dryers. Choosing the right one for your needs will depend on your business requirements. Some garments cure more efficiently in certain types of dryers.
Gas and electric screen printing dryers are two popular options. Regardless of which type you choose, there are some important things to know before you buy.
Screen print dryers are essential for any print shop. They fully cure textiles and other inks. This makes them a good choice for digital printers, too. Aside from the curing capacity, they have adjustable height elements and fire retardant insulation. In addition, they are designed with a make-up forced air system. Depending on your preferences, you can select from a wide range of models.
If you're looking to cure a large number of garments at high speeds, consider investing in a high-output model. They are capable of curing from 360 to 1080 garments per hour. These models feature a pre-heating booster zone that boosts ink temperatures past 300 degrees Fahrenheit. It also increases dwell time at optimum curing temperatures, ensuring that you get the best results with Fuel Oil Furnace.
Another option is a gas conveyor dryer. Gas screen printing dryers are more expensive than their electric counterparts, but they do offer a few energy-saving benefits. When choosing a gas dryer, you'll need to purchase a gas line to run it. You'll also need to do periodic maintenance and safety checks.
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