Today it has become a necessity to optimize business and industrial processes, as they offer endless benefits in addition to giving companies the opportunity to improve their processes and obtain the most accurate results. In fact, one of the characteristics that stand out specifically in the commercial sector and at a general level is cost reduction, increased productivity and performance, pillars that must undoubtedly be taken into account in process automation. Therefore, if you want to know more about it, we invite you to stay in this note.
The automation of production processes is considered a very useful tool that facilitates the performance of different tasks, since it provides a boost for them to be more efficient and of higher quality. Among the changes that must be made, there is generally the digitization of information, integration of applications and areas, faster process times, software implementation, among others.
What is an industrial automation system?
It is a system precisely used to control and monitor a process, machine or device. Usually, it serves as a tool to regulate the fulfillment of repetitive functions or tasks and has the purpose of reducing and improving the work of the operators. Also, it works to guarantee the quality of the processes, which is why it is classified as the backbone of this important sector.
Now, in a few words, it is a crucial step for any industry that wants to evolve all its production processes, since it acts as a management system that optimizes the tasks carried out in each area. So, if you are still not convinced of the need to automate your processes, we share some types that exist.
Types of industrial automation system
- Fixed automation
It is a robot or machine that carries out a specific task, usually repetitive and with a high production volume. This type of automation is rigid, however, it is fast, precise and safe. Similarly, it is the most economical and ideal model for processes with little work variability.
- Flexible automation
It is optimal to adapt to a wide variety of configurations and can be programmed according to the operation of the different products.
- Programmable automation
The automated industrial processes that fall within this typology are controlled through a program made up of a set of coded instructions so that the system can interpret them.
- Integrated automation system
It is one of the most complete automations, as it consists of a set of independent machines, data and processes that work simultaneously under a single control system address.
Advantages of industrial process automation
- Decrease in task times
By implementing software in production processes, the risk of making mistakes decreases, thus avoiding any mishaps. In the same way, the repetition of tasks becomes an effective and agile process that reduces the time in carrying them out.
It even helps lighten the workload on employees by allowing them to focus on their core tasks, giving them more time to focus on details that will help drive better results.
- Greater operational capacity
By having an optimal management process, the efficiency of the team increases significantly, since they can access accurate and reliable information at any time, this helps them have better criteria when making decisions and optimize sales forecasts to reach customers effectively and better serve their needs. This means that the time spent on each task is reduced, efforts are concentrated on what really matters, and tools for greater productivity are promoted.
- Control over all processes
By starting to monitor all the data from your production processes in real time, you will have greater control over each task. This will help you to be aware of the performance, the changes that occur and detect errors in a timely manner to act in time.
- Less costs
By having automated solutions in your company, work times are streamlined, while costs are reduced. On the other hand, the use of energy and raw materials is optimized, since their use can be measured in each production process, avoiding waste and misuse.
- Guideline and consistency
As the processes are automated, consistency is guaranteed when serving and advising customers, therefore, they receive a service with the same tone and quality in any channel, for example, if a promotion was launched, the execution will be rigorous in every channel. Each of the aspects, effectively fulfilling the planned objectives. This will constitute a reliable image that will create confidence in those who acquire your products or services.
- Sales increase
By having an optimal management system to monitor the availability of products, determine which ones generate the greatest demand or if there are preferences according to the season. In addition, you will be able to detect the lack of stock in time, this will allow you to supply in a timely manner so as not to lose sales.
Being one step ahead of the needs of consumers to meet their needs generates trust and preference, so there is a greater chance that a buyer will become a customer.
- Identification of waste points
Detecting errors is one of the main benefits of automating the production processes of a company, however, detecting these failures in time, before they are very evident and productivity drops have already been generated, is the true plus of the automation systems. Management. This means that the prevention capacity is acquired, since the place and reason for what would be the possible failure in time is located.
- Performance indicators are standardized
By automating the processes, it is possible to set evaluation indicators for different tasks, avoiding the need to create new ones with each new task that is required, as they establish patterns that allow global monitoring.
These are the advantages of automating a process that you will see reflected in your company's production processes by automating them. Opting for them will undoubtedly be of great help to start generating excellent results in your company.
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