Can Draw Texturing Yarn Be Used to Produce Fabrics?
Draw texturing is a process that introduces durable crimp twists, interlaces, loops or other fine distortions along the lengths of the filament. These textured yarns have higher bulk, increased tenacity and improved aesthetics.
This process produces a range of different polyester textured yarns. Some of them can be used for a variety of fabrics, including clothing and non-apparel fabrics.
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Textured Yarns
The texture of a yarn is the appearance and physical properties of the yarn that have been created by a number of different techniques. Textured yarns can be made from natural or synthetic fibres and are used to produce a variety of fabrics.
The basic idea behind textured yarns is to make them appear and behave more like natural fibres. They are also often used to change the way a yarn is stretchy. This can make them better at trapping air and insulating fabric and can be useful for a wide range of textile applications.
Textured yarns can be created in many different ways, from adding a twist to a polyamide filament yarn, to making a bicomponent filament Polyester yarn with a crimp. They can even be created by mixing different yarns together.
One of the most common methods is to twist a polyamide filament yarn into a loop. The loop is then heat-set to give it a crimp and greater bulkiness. The crimp helps to improve the elasticity of the polyester filament and makes the yarn suitable for high-end apparel.
Another method is to add a twist to the end of the polyamide filament, before it is heat-set. The twist added can be a single or a double twist, depending on the desired effect. This technique can be used on a variety of types of twisting equipment and is used in a number of industries including the garments industry.
The main advantage of this method is that it can be used on a wide range of filaments, including those that require heat setting. It can also be used to create a variety of textures and patterns that are not possible with other texturing processes.
Some of the most common textures that can be produced with textured yarns include loops, crimps and coils. These can be a great addition to your textile collection.
Some of the advantages of these yarns are that they provide a soft and woolly feel to your fabrics which increases their warmth and comfort. They are also easy to wash and dry which makes them perfect for a variety of uses. They can also be used to create a variety different patterns and designs that are both appealing and functional.
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Polyester Drawn Textured Yarn
Polyester Drawn Textured Yarn (DTY) is a synthetic yarn that can be used to produce a variety of fabrics. It can be used to make apparel and non-apparel textiles, and it is available in many different deniers and specifications.
Polyester is a popular choice for producing fabrics because of its high heat resistance and elasticity, as well as its softness and suppleness. It is also resistant to abrasion, making it an ideal choice for a wide variety of applications.
To make a polyester textured yarn, the original parallel and smooth filament is deformed in a heated machine using a special process that produces durable crimps twists, interlaces, loops or other fine bends along the length of the filament. This texturing process improves the texture of the polyester yarn without compromising the filament’s essential continuity.
The loops or crimps that are produced during the texturing process can trap a number of relatively small pockets of air, which prevent air from moving through the fibers and thereby hold the fabric together. This is an important feature of textured yarns because it can help to create more coziness in the finished fabric.
This type of textured yarn can be made in various deniers, and it can be made in both semi-dull and full-dull lusters. It can also be made in different sizes and specifications, and it can be dyed in a number of ways.
During the texturing process, the original polyester filament is heated in a closed electric heating box to improve its crimp and bulkiness. The deformed filament then is spun into a twisted yarn. The twisted yarn is then heat set to permanently thermo-set the twist.
The twisted yarn is then woven into the final fabric, which can be manufactured in a variety of colors. The resulting fabric can be used in a variety of applications, including apparel, automotive seat covers, luggage, furniture, and socks.
Polyester Drawn Textured Yarn can be dyed in a variety of ways, including dope-dyed and conventional dyeing. It can be paired with other fabrics, including cotton, nylon, polypropylene, or silk color yarn.
Polypropylene Drawn Textured Yarn
The polypropylene filament yarns are manufactured in various shades and deniers varying from 65 to 300 deniers on modern high-speed draw texturing machines. Filatex produces a range of fully drawn and semi-dull DTY (Draw Texturized Yarns) and BCF (Bulked Continuous Filament) FT (Flat-Teeth) yarns, which are suitable for fabric end uses such as outer/inner garments, skin-clinging apparels, furnishings and upholstery.
The fabrics are produced on specialized spinning lines and the bulk and elongation of the yarn is monitored. Electronic package-size measuring units are used to ensure uniformity of the yarn package and adherence to dyeability requirements on captive weaving installations.
In addition to enhancing the properties of a fiber, drawing can also improve its mechanical and tensile strength. The more the denier is stretched, the higher the tensile strength. This is because the twisted filaments have more area to support the weight of the yarn.
However, drawing a twisted filament can also cause it to break down faster. Therefore, it is important to choose a draw ratio that is appropriate for the desired fiber property.
Another factor that can affect the tensile strength of a polypropylene filament yarn is its molecular orientation. This is influenced by the amount of stretching that is applied to it during processing. For example, stretching of a polypropylene filament can decrease its denier by causing it to lose molecular orientation.
As a result, this can negatively impact the durability of a textured yarn. This is especially true in the case of fabrics made from polypropylene.
To counteract this problem, a process is proposed to create resilient high denier polypropylene yarns. This involves introducing a nucleating compound into the polypropylene yam or fiber during the drawing and texturing stages.
The nucleating compound is injected into the fiber at a temperature that is higher than the melting point of the polypropylene fiber. Afterwards, the fiber is heated to a temperature that is lower than its melting point but higher than the nucleating compound's crystallization temperature.
This increases the size of the crystals within the polypropylene fiber and causes the fiber to reorganize its shape to a more desirable configuration. It also helps to promote better soil resistance.
Polyester Drawn Textured Fabrics
Polyester is a synthetic fiber that has a variety of properties. It is able to stand up to heat and abrasion, and it can be colored with dyes. It is also resistant to wrinkling, which makes it an excellent choice for clothing.
The main way polyester is manufactured is by spinning it into long filaments. These filaments are then twisted together to create the yarn that is used in textiles.
When the long filaments are twisted together, they become thicker and stronger. This form of polyester is called a monofilament yarn. This type of yarn can be colored or textured, and it is often used to make woven fabrics.
Another way to manufacture polyester is by twisting it into shorter filaments. This form of polyester is called a staple. This is the most common form of polyester.
Textured polyester is a kind of polyester yarn that has been given a special texture, or crimp, in the process of manufacturing it. This texture gives the finished fabric a soft, woolly feel and increases its warmth and comfort.
This polyester yarn is mainly used to produce high-end fabrics, including apparel, sports shoes, and bags. It is a durable, lightweight, and versatile material that can be woven or knitted to create a variety of styles.
It is available in various deniers with different cut-lengths and luster. It can be used in a variety of applications, including apparel, home furnishings, and seat covers.
Draw textured yarn is made by texturizing polyester partially oriented yarn (POY) using high-speed texturizing machines. This texturing is done by simultaneously twisting and drawing the yarn.
The finished fabric produced with polyester DTY has high elasticity, which is close to that of wool, and it resists wrinkles. It also has abrasion resistance that is second only to nylon yarn.
It is also able to stand up to temperature fluctuations, and it is light-resistant, so it does not show any color change when exposed to sunlight or water. It is also a sustainable resource, as it is made from post-consumer waste. It is also a natural-fiber substitute for other types of fibers, which means that it can be used in a wide variety of applications.
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